Our Sustainable Manufacturing Process
From a variable, "messy" input (brewery waste) into a pure, consistent, high-value output through a series of controlled, proprietary steps.
Decentralized Cultivation (The "Spokes") Quality at the Source
1. Industrial Partner Site
We partner with local breweries to capture two core waste streams: nutrient-rich wastewater and flue gas CO₂.
2. Proprietary PBR System
Waste streams are fed into our on-site, closed-loop photobioreactors to sustainably cultivate Spirulina biomass.
3. Algae Analytics Platform
Proprietary sensors monitor key growth parameters in real-time, ensuring the health and consistency of the algae culture.
4. Raw Biomass Concentrate
The raw, living algae biomass is harvested and concentrated on-site, ready for transport.
Centralized Processing (The "Hub") Purity at the Core
5. Batch Blending
Raw biomass from various partner sites is transported to our central facility and blended into a single, large batch to ensure uniformity.
6. Chemical-Free Extraction
We use a proprietary, low-energy, chemical-free process to extract and purify phycocyanin from the blended biomass.
7. Active Ingredient Stabilization
The purified phycocyanin is stabilized in our shelf-stable cosmetic-grade formula.
8. High-Purity Phycocyanin Active
The final, purified batch is sent for third-party lab testing to generate a Certificate of Analysis (CofA), validating its purity and potency.